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Engineered for simplicity and high throughput, these parts are ideal for crushing medium-hard to brittle materials such as limestone, coal, gypsum, and glass. Constructed from heat-treated alloy steel and wear-resistant cast iron, Hammer Crusher Parts feature robust design that minimizes downtime and maximizes crushing efficiency. Their adjustable components allow quick customization for different particle sizes, making them versatile choice for mining, cement, and recycling industries.
The hammer heads, the core working components, are made from high-chromium white iron (HRC 60-65), offering superior resistance to abrasion and impact. unique reversible design allows flipping the hammer heads when one side is worn, extending service life by 50%. The hammer arms feature stress-relief notch design, reducing fatigue cracks and improving structural integrity during high-speed operation (1000-1800 RPM).
A modular screen grate at the discharge end consists of replaceable steel bars with adjustable spacing (5mm to 50mm), enabling precise control over the final product size. The grates are tilted at 15° angle to facilitate material flow and prevent clogging, even for sticky materials like wet coal or clay. hydraulic lifting mechanism allows quick grate replacement without disassembling the entire crusher, reducing maintenance time by 40%.
The rotor shaft is forged from 42CrMo alloy steel, heat-treated to HRC 38-42 for high torque resistance. Balanced to G6.3 precision standards, the rotor assembly minimizes vibrations, ensuring stable operation at full load. The disk-style rotor design with replaceable wear plates protects the core structure from material impact, while bolted connections allow easy replacement of individual components.
All bearing housings are equipped with triple-lip seals and labyrinth rings, effectively blocking fine particles and moisture. centralized lubrication system with pressure sensors automatically delivers grease to the bearings at preset intervals, reducing manual intervention and extending bearing life by 30%. This design is particularly suitable for dusty environments like coal mines and cement plants.
Hammer Crusher Parts are widely used in coal preparation plants to crush raw coal into uniform-sized particles for power generation or coking. They efficiently process lignite, bituminous coal, and anthracite, with crushing ratio of up to 20:1. In mineral processing, they handle soft to medium-hard minerals like potash, salt, and talc, producing feedstock for chemical synthesis or fertilizer production.
For cement production, these parts crush limestone and clay into fine powders for raw meal preparation, reducing the load on subsequent ball mills. In aggregate production, they process gravel and river stones into sand and gravel for concrete, with the adjustable screen grates ensuring compliance with ASTM and EN standards for particle size distribution. They also crush burnt clinker into sellable products directly, improving process efficiency.
Hammer Crusher Parts are essential in recycling facilities for processing waste glass, plastic, and wood into reusable materials. The reversible hammer heads and replaceable screen grates make them suitable for mixed waste streams, handling contaminants like metal clips in glass recycling without damage. They also crush municipal solid waste (MSW) and industrial waste into refuse-derived fuel (RDF) pellets, supporting waste-to-energy initiatives.
In chemical plants, they grind gypsum and rock salt into powders for fertilizer and sodium chloride production. For power plants, the parts crush biomass fuels like corn cobs and rice husks into uniform particles for efficient combustion in boilers, contributing to renewable energy goals. The low-maintenance design ensures continuous operation in 24/7 industrial settings.
Engineered for simplicity and high throughput, these parts are ideal for crushing medium-hard to brittle materials such as limestone, coal, gypsum, and glass. Constructed from heat-treated alloy steel and wear-resistant cast iron, Hammer Crusher Parts feature robust design that minimizes downtime and maximizes crushing efficiency. Their adjustable components allow quick customization for different particle sizes, making them versatile choice for mining, cement, and recycling industries.
The hammer heads, the core working components, are made from high-chromium white iron (HRC 60-65), offering superior resistance to abrasion and impact. unique reversible design allows flipping the hammer heads when one side is worn, extending service life by 50%. The hammer arms feature stress-relief notch design, reducing fatigue cracks and improving structural integrity during high-speed operation (1000-1800 RPM).
A modular screen grate at the discharge end consists of replaceable steel bars with adjustable spacing (5mm to 50mm), enabling precise control over the final product size. The grates are tilted at 15° angle to facilitate material flow and prevent clogging, even for sticky materials like wet coal or clay. hydraulic lifting mechanism allows quick grate replacement without disassembling the entire crusher, reducing maintenance time by 40%.
The rotor shaft is forged from 42CrMo alloy steel, heat-treated to HRC 38-42 for high torque resistance. Balanced to G6.3 precision standards, the rotor assembly minimizes vibrations, ensuring stable operation at full load. The disk-style rotor design with replaceable wear plates protects the core structure from material impact, while bolted connections allow easy replacement of individual components.
All bearing housings are equipped with triple-lip seals and labyrinth rings, effectively blocking fine particles and moisture. centralized lubrication system with pressure sensors automatically delivers grease to the bearings at preset intervals, reducing manual intervention and extending bearing life by 30%. This design is particularly suitable for dusty environments like coal mines and cement plants.
Hammer Crusher Parts are widely used in coal preparation plants to crush raw coal into uniform-sized particles for power generation or coking. They efficiently process lignite, bituminous coal, and anthracite, with crushing ratio of up to 20:1. In mineral processing, they handle soft to medium-hard minerals like potash, salt, and talc, producing feedstock for chemical synthesis or fertilizer production.
For cement production, these parts crush limestone and clay into fine powders for raw meal preparation, reducing the load on subsequent ball mills. In aggregate production, they process gravel and river stones into sand and gravel for concrete, with the adjustable screen grates ensuring compliance with ASTM and EN standards for particle size distribution. They also crush burnt clinker into sellable products directly, improving process efficiency.
Hammer Crusher Parts are essential in recycling facilities for processing waste glass, plastic, and wood into reusable materials. The reversible hammer heads and replaceable screen grates make them suitable for mixed waste streams, handling contaminants like metal clips in glass recycling without damage. They also crush municipal solid waste (MSW) and industrial waste into refuse-derived fuel (RDF) pellets, supporting waste-to-energy initiatives.
In chemical plants, they grind gypsum and rock salt into powders for fertilizer and sodium chloride production. For power plants, the parts crush biomass fuels like corn cobs and rice husks into uniform particles for efficient combustion in boilers, contributing to renewable energy goals. The low-maintenance design ensures continuous operation in 24/7 industrial settings.
