What Is The Difference between HP And GP Cone Crusher?
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What Is The Difference between HP And GP Cone Crusher?

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What Is The Difference between HP And GP Cone Crusher?

Ever wondered which cone crusher fits your job better—HP or GP?Both crush rock, but they’re built for different tasks.

In this post, you’ll learn how HP and GP cone crushers compare in design, performance, and efficiency.


Overview of Metso Cone Crushers

Who Is Metso and What Do They Offer?

Metso is one of the world’s leading industrial equipment manufacturers.

They focus on mining, aggregates, recycling, and mineral processing.

Metso builds many types of crushers—but cone crushers are their specialty.

Two of their most well-known lines are:

● HP Series: High Performance

● GP Series: General Purpose

Each serves different crushing needs, from hard rock to high-volume operations.


HP Cone Crushers: Key Features and Use Cases

What Is an HP Cone Crusher?

The HP (High Performance) cone crusher is designed for demanding jobs.

It uses a multi-cylinder hydraulic system to power its crushing action.

The design focuses on:

● Fine material output

● High throughput

● Tight chamber control

This makes it ideal for secondary and tertiary crushing stages.

HP Cone Crusher Applications

HP crushers work well in tough environments.

They’re widely used in:

● Mining operations where rock is extremely hard

● Aggregate plants that need fine material

● Quarries requiring consistent high-volume output

They also excel in mobile and fixed installations.

Technical Highlights of HP Series

Feature

Description

Multi-cylinder system

Independent hydraulic cylinders provide power

Steep crushing chamber angle

Increases force, improves particle shape

High reduction ratio

Maximizes output per cycle

Constant feed design

Handles fluctuations in input load

Automation compatibility

Works with IC70C and other control systems

HP crushers are optimized for precision, force, and control—all with real-time automation support.

The HP500 Cone Crusher Mantle, made from high-quality manganese casting material, is designed to deliver exceptional performance in hard ore crushing. Its wear-resistant properties ensure long service life, making it an ideal choice f

GP Cone Crushers: Key Features and Use Cases

What Is a GP Cone Crusher?

The GP (General Purpose) cone crusher is built for simplicity and strength.

It uses a single-cylinder system, which makes it easy to operate and maintain.

Its design supports a wide range of applications—from quarry use to aggregates.

GP crushers are known for their rugged frame and mechanical reliability.

GP Cone Crusher Applications

GP crushers are commonly used in:

● Aggregates production

● Road and building construction

● Secondary or tertiary crushing lines

They handle both medium-hard and softer rock types.

These machines are flexible enough to fit mobile or fixed setups.

Technical Highlights of GP Series

Feature

Description

Single-cylinder system

Simplifies operation and maintenance

Wider feed opening

Accepts larger feed sizes

Rugged frame

Withstands vibration and heavy loads

Fewer moving parts

Lowers risk of mechanical failure

Mechanical setting control

Easy CSS adjustment using threaded rings

⚙️ GP crushers are often chosen for their reliability and cost efficiency.

High manganese steel (Mn13Cr2, Mn18Cr2,Mn22Cr2,Mn22Cr2Mo,etc).

HP vs GP Cone Crusher: Detailed Comparison

Design and Structural Differences

Aspect

HP Series

GP Series

Cylinder Design

Multi-cylinder hydraulic

Single-cylinder hydraulic

Chamber Shape

Steep, high-force

Flatter, more open

Frame Design

Compact, reinforced

Simpler, robust

Liner Types

Optimized for precision

Designed for versatility

HP offers tighter control, while GP gives more flexibility and ease of repair.

Performance and Throughput

HP crushers deliver finer product and higher reduction ratios.

GP crushers handle larger feed sizes with moderate reduction efficiency.

Metric

HP Cone Crusher

GP Cone Crusher

Max Feed Size

Smaller

Larger

Product Shape

More Cubical

More Variable

Capacity (same size)

Higher

Slightly Lower

Choose HP for precision, GP for versatility and durability.

Automation and Control

HP series is built for advanced automation.

It integrates with IC70C control systems, enabling:

● CSS auto-adjust

● Load monitoring

● Remote diagnostics

GP series supports manual or semi-automated control. Optional sensors and motors can be added.

Feature

HP Series

GP Series

Control System

Full digital (IC70C)

Optional basic control

Real-Time Adjust

Yes

Manual or semi-auto

Sensor Integration

Full suite

Add-on

Maintenance and Ease of Use

GP wins in simplicity. Fewer cylinders, less wiring, and easier access.

HP, while more complex, offers better long-term performance when well maintained.

Maintenance Area

HP Series

GP Series

Component Count

Higher

Lower

Liner Change Time

Moderate

Faster

Spare Parts Cost

Higher

Lower

Troubleshooting

Needs skilled technician

Easier, manual checks

GP is beginner-friendly, HP needs skilled support.

Energy Efficiency and Operating Cost

HP crushers consume more energy but produce finer material, reducing downstream needs.

GP crushers draw less power per ton but may require additional stages.

Efficiency Factor

HP Series

GP Series

Power Draw (kW)

Higher

Lower

Wear Life (liners)

Long

Moderate

Cost per Ton

Balanced

Lower upfront cost

HP = higher precision per kWh, GP = lower operating overhead.


HP vs GP: Which Cone Crusher Is Best for You?

Choosing Based on Application

Choosing between HP and GP comes down to what you’re crushing—and where.

HP cone crushers are great for:

● Hard rock like granite or basalt

● Mining operations needing fine product

● High-volume setups with constant feed

GP cone crushers work better for:

● Soft to medium-hard material

● Construction aggregates or road base

● Quarries with general crushing tasks

If you run a stationary plant, both work—but HP needs more support systems.

If you need a mobile setup, GP is simpler and more practical to move.

Cost vs Performance

HP units offer more output and automation—but come at a higher price.

GP units cost less upfront. They’re easier to run and maintain.

Factor

HP Series

GP Series

Initial Investment

High

Moderate

Automation Level

Full (IC system)

Optional, basic control

Wear Part Cost

Higher

Lower

Long-Term ROI

High (if fully utilized)

Stable, lower risk

If performance is critical, HP wins. If budget matters, GP gives you more control.

Table: Quick Comparison Summary

Feature

HP Series

GP Series

Design

Multi-cylinder

Single-cylinder

Performance

High output, fine product

General use, balanced

Adjustment System

Hydraulic + automation

Mechanical + optional

Maintenance

Complex, high-tech

Simpler, easy access

Ideal Application

Mining, fine crushing

Quarry, secondary stages


Conclusion

HP cone crushers offer higher speed and better shape. GP crushers provide versatility and simpler maintenance. Choose HP for fine crushing; GP suits wider applications. Always match crusher type to your specific project needs.Consult engineers or suppliers to ensure the best decision.

FAQ

Q: Can HP and GP cone crushers use the same liners?

A: No, they use different liners due to distinct crushing chamber designs and operating principles.

Q: Which series has better automation options?

A: The HP series offers more advanced automation and control features compared to the GP series.

Q: Is the HP series always more efficient than GP?

A: Not always. HP excels in fine crushing, while GP can be more efficient for general or secondary applications.

Q: Are GP cone crushers cheaper to operate long term?

A: Yes, they typically have lower maintenance needs and simpler components, reducing long-term costs.

Q: Which one is better for mobile plants?

A: GP cone crushers are preferred for mobile use due to their compact structure and installation flexibility.


Hunan Xiangjian Machinery Technology Co., Ltd. is a professional mining machinery equipment and wear parts manufacturer integrating design, development, manufacturing and sales.

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